EMBREIER · KALYROne changeover decision
LINE 4 · FILLER 2 · 06:12
After a changeover, which PERMITTED move
restores stable output fastest,
with quality and supply protected?
RUNS ON THE SYSTEMS YOU OWN
01Featuring
Beverage
bottling
Changeover SKU 4420 to 4431 · Line 4 · Filler 2 · 06:12
DOUBLE [CLICK] · FILLER 2
See what every minute costs you
Everyminute.
Line 4 lost its rhythm at 06:51, after the changeover. Fifty-eight good units a minute are missing the pallet.
Keep every system you run
Everysystem.
Your systems know what happened. Kalyr is built to learn what changes what.
Line performance losses · OEE
MES changeovers · orders
PLC historian pressure · torque
ERP lots · work orders
Maintenance CMMS
SOP-118 bounds · authority
Supplier feed held by permission
Enterprise ontology optional
See what was known before anyone acted
The wholeline.
Unknown · hypotheses with uncertainty
Feed misalignment0.00
Seal condition0.00
Other0.00
11 of 37 signals known · 1 held by permission
Ask your team one question · the one that changes the answer
Onequestion.
Unknown · hypotheses with uncertainty
Feed misalignment0.42
Seal condition0.38
Other0.20
Was the seal replaced during the changeover?
Chosen as the answer that best separates the hypotheses, at one tap, inside what Shift B permits.
Answered 07:06 · replaced at 06:12 · reported, provenance kept
Compare every permitted option · sealed before action
Five options.
Sealed 07:08:14 · model v3 · evidence to 07:06 · 4 h horizon · 80% intervals
Authorise one move · your team makes it
Onemove.
Your shift lead authorises. Your operator acts on the line HMI your team already uses. A receipt comes back.
Check feed alignment. If confirmed, trim feed pressure 0.3 bar within SOP-118.
- Authorised by
- Shift lead B
- Expires
- 08:00
- Authority
- SOP-118
- Reversible
- One step back
- Permitted scope
- ±0.5 bar feed
- Delivered to
- Line 4 HMI
Acted 07:11 · receipt RC-0714
See the realised next state
Reality.
Stable at 07:33 · 24 min · inside the sealed range
Live · 3 of 3 inside the sealed intervals · quality and supply held
Time to stable · taken and not taken
Grey: sealed, not taken · B1 is your current method
Settle the value · then decide what it teaches
Onerecord.
in the record
Finance settles the value. Your data owner decides what it teaches. Attribution stays observational until designed episodes confirm it.
- Question
- Changeover 4420 to 4431
- Known before action
- 6 sources, in place
- Held by permission
- Supplier feed · 0 reads
- Options sealed
- 5 · 07:08:14
- Taken
- B5 · feed check + trim
- Not taken
- B1 to B4 · kept grey
- Authorised
- Shift lead B · 07:09
- Acted
- Operator B · line HMI
- Action receipt
- RC-0714 · 07:11
- Realised state
- Stable · 07:33
- Observed · Live
- 11.4k/h · 24 min
- Counterfactual
- Current method · 46 min
- Attributable
- +1,276 good units
- Value formula
- VF-07 · approved
- Value per decision
- $281
Price every changeover · with finance
Yourmargin.
attributable good units×margin per good unit=value per decision
1Observed, counterfactual, attributable · kept apart
- ObservedLive · good units, first line hour
- measured
- 11,400
- Counterfactualcurrent method, sealed 07:08 · same episode
- 80% interval
- 10,124
- Attributableobservational · range 580 to 1,972
- moderate confidence
- +1,276
2Value formula VF-07 · approved by your plant controller
- Contribution margin per good unityour figure · USD · baseline: current method · 4 h window
- $0.22
- Value per decisionLive · before Kalyr cost · sealed-interval range
- $128-434
- $281
3Opportunity · your inputs
24 lines
Opportunity before Kalyr cost: 48 operating weeks, 75% of changeovers addressable, 1,276 good units per changeover (range 580-1,972).
Next changeoverCompare again, from this record. Scale when value repeats. Change when another choice wins. Stop when the economics fail.