Consumer Goods and Food
Know which move protects output after every changeover, stop or forecast override, and what each one was worth.
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What you hold Kalyr to
Good output per scheduled line hour.
One primary measure, agreed with finance and the plant owner, read against your current method. Every episode is settled on four more.
Get back to stable output, faster.
Every changeover, stop and breakdown is timed from the first signal to stable output. The prediction is sealed before the move and compared with the result, so the fastest moves become the ones you repeat.
Keep good product on the line.
Unstable restarts turn into scrap, rework and missed orders. Every move is scored on quality and service too, so the fast move you repeat also protects yield.
Give your experts back their week.
Your most experienced people get pulled into the same stops, again and again. When every shift works from the same record, their hours go to the problems that need them most.
Know what each decision was worth.
Each episode is settled on the formula your finance team agreed: observed value, the effect attributable to the move and the counterfactual value, kept apart.
Where it starts
Start with the decision that costs most.
Kalyr is built for the recurring decisions where the state is visible, the move matters and the result shows up in output and value. Three families lead.
Sealed 14:02 · Observed 14:26 · inside the range
Changeover exceptions
See which permitted moves bring a new format or recipe back to stable output.
Frequent stops and breakdowns
Compare how the line answers each recovery action, across every repeat.
Sealed before the move · kept beside the result
Forecast overrides
Compare each override with the plan it replaced, in service, waste and settled value.
Your team
Every shift works from the same sharp picture.
What your most experienced people see becomes visible to the whole team: the state of the line, the permitted moves and what each one is predicted to change.
Kalyr reads governed evidence and records proof. Your equipment and installed systems stay in command: MES, CMMS and QMS stay authoritative, and each move returns an action receipt to the surface your people already use.
Your team owns the decision. Kalyr keeps the record.
Your systems keep
- 01Process and utility signals
- 02Alarms and setpoint changes
- 03Work orders and maintenance history
- 04Batch records and quality holds
- 05Handovers and logs
- 06Production plan and demand forecast
Kalyr adds
- 01What was known before each move
- 02Every permitted move, with its range
- 03The prediction, sealed and time-stamped
- 04Who authorised, and the receipt
- 05What the line did next
- 06The value, settled with finance
Your team admits, holds or excludes each episode, by rights.
Across repeats
See which moves hold, repeat after repeat.
Built from your own event history: which moves bring each decision back to plan.
Read the shape. Start with the decision that costs you most. An option not taken stays a prediction until the line answers it.
On every repeat
One record. Every recurrence.
Pick the decision that costs you most. Each episode closes on your line, in your numbers, every time it comes back.
What it costs you today
The recipe changes, the setpoints move and the line wobbles on the way back. Twenty minutes one day, two hours the next, and the plan pays for every one of them.
What Kalyr does before the move
- Kalyr reads the starting conditions: recipe, setpoints, material and handover.
- It compares the permitted moves, each with its predicted time to stable output.
- It seals that prediction before your team acts.
What you get back
A record of which moves bring the line back fastest, measured against your current method.
What it costs you today
Short stops too brief for the downtime report, and breakdowns that stop the plan. Each one is reset and forgotten. Then it happens again.
What Kalyr does before the move
- Kalyr groups the repeats into one cluster, with the state before each stop.
- It compares how the line answered each recovery action, across every repeat.
- It seals the predicted recovery before the restart.
What you get back
Know which recovery holds before the next stop, settled in finance-agreed value.
What it costs you today
A planner overrides the forecast on instinct. Weeks later, the result shows up as waste, short-dated stock or a missed order.
What Kalyr does before the move
- Kalyr reads the forecast, the override and the reasons given.
- It compares the permitted plans, each with its predicted service and waste.
- It seals the prediction, then scores it when demand arrives.
What you get back
Know which overrides earn their place, in service, waste and finance-agreed value.
Beyond the line
Scale when value repeats.
Carry a proven decision loop to the next line or site. Change when another choice wins. Stop when the economics fail.
Continue exploring
Go deeper before you commit.
Know what each decision was worth.
Kalyr connects what was known, permitted and chosen with what happened next, and settles its value with finance.
Open Kalyr
The complete episode.
One changeover, from what was knowable before the move to the value settled after it.
See one decision
Two questions before every read.
What evidence exists, and may it be used for this purpose now. Answered separately, every time, inside your boundary.
See how control worksGet started
Compound your intelligence.
If it repeats and moves value, we want to see it.
